Laser wire stripping machine is a specialized equipment that uses high-energy laser beams to accurately strip the outer skin of cables, mainly used in factory. Its core principle is to instantly vaporize or ablate the insulation layer on the surface of the cable through laser energy, while avoiding damage to the internal conductors, especially suitable for processing complex wires such as short and thin wires and new energy bronze plates. Compared with traditional mechanical stripping methods, laser technology has the advantages of non-contact processing, high precision, and strong adaptability, which can meet the high-efficiency needs of automated production lines.

1、    Technical principles and core components:

The core components of the laser wire stripping machine include one or two laser generators, galvanometer scanning systems, exhaust gas purification device and intelligent control system. The laser generator generates a high-energy beam of specific wavelengths (such as CO₂ or fiber laser) to accurately scan the spot on the surface of the material through the rapid deflection of the galvanometer. The system automatically adjusts the laser power and scanning speed according to the cable material (e.g., PVC, rubber, Teflon) to ensure uniform peeling effect. The exhaust gas purification device equipped with the equipment can filter 100% of the soot generated by processing, and the purification level reaches V level, which meets industrial environmental protection standards.

2、    Functional features and applicable:

The equipment supports adjustable wire stripping position, which can adapt to the processing needs of different wire diameters (such as 0.1-10mm) through parameter settings, and is equipped with customized fixtures to fix special-shaped cables. The upper and lower dual reflex lens design can handle both ends of the cable at the same time, improving processing efficiency. It has a high degree of automation, can be integrated into the production line for unattended operation, and the maximum power consumption is only 500W, and the 220V power supply can be driven. The overall size of the equipment is 880mm, the compact design saves space, and is suitable for batch stripping needs in new energy batteries, electronic components, automotive wiring harnesses and other fields.

3、    Operation method and safety specifications:

During operation, the cable needs to be fixed on the fixture, and parameters such as wire diameter and stripping length are entered through the control panel, and the system automatically generates the processing path. The equipment supports processing customization, and exclusive fixtures can be developed according to special cable structures. In terms of safety, the laser processing area is equipped with a protective cover to prevent laser leakage; The exhaust gas purification system operates in real time to avoid the spread of harmful gases. Routine maintenance requires regular cleaning of the galvanometer lens and exhaust gas filtration device to ensure long-term stable operation of the equipment.

4、    Technical advantages and actual performance:
Compared with traditional mechanical wire stripping, laser wire stripping machines have no tool wear problems, and the processing accuracy can reach ±0.05mm, especially suitable for handling ultra-fine wires or cables with scratch-prone surfaces. Its non-contact processing method avoids conductor deformation caused by mechanical stress, and the yield rate is significantly improved. In the field of new energy, the equipment can efficiently peel off the copper insulation layer to meet the high-precision requirements of power battery module assembly. The equipment supports multi-zone synchronous processing, and the processing time of a single line can be shortened to less than 0.5 seconds, greatly improving production efficiency.